Slide ✓ Hypercompetitive pricing
✓ Precise and complex geometry
✓ Suitable for high volume
✓ ISO 9001:2015 certified
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CERAMIC INJECTION MOULDING

Inodus are teamed with some of the most experienced CIM (Ceramic Injection Moulding) manufacturers, some of which also run MIM and PM production alongside.

 

CIM shares similar traits of other powder-based moulding process such as  MIM (Metal Injection Moulding) and PM (Powder Metallurgy), It involves mixing the selected ceramic powder with binders to form the feedstock, which is then molded in a die cavity to form the required component shape. These shapes undergo a debinding process where binders are removed by using either thermal evaporation or solvent washing. The parts are then consolidated in a sintering furnace at temperatures up to 1800 ˚C, under either oxidizing or reducing atmospheres.

 

Ceramic has been a material of choice for demanding parts that require high resistance to heat, corrosion, and wear.

 

If you are in need of relatively small and complex ceramic parts that’s not feasible with other forming processes such as pressed powder and machining, CIM will be the most appropriate production method.

Pressure die casting capability overview

Ceramic Injectioin Moulding (CIM)
Maximum part size Product weight up to 50g
Tool lead time 20 - 35 days
Typical tool life 100,000 - 200,000 cycles
FOTS (First off-tool) lead time 5 - 10 days
Standard linear tolerance
< 5mm, ± 0.025 mm
5 - 10mm, ± 0.05 mm
10 - 20mm, ± 0.07 mm
20 - 30mm, ± 0.15 mm
30 - 60mm, ± 0.25 mm
> 60mm, ± 0.5%

When to use Ceramic Injection Moulding (CIM)

  • Small and complex geometries without machining
  • Excellent surface finish
  • High volumes and consistent quality
  • High strength yet light weight
  • Superior heat and corrosion resistance
  • High hardness and wear resistance with long lifespan

Available materials for ceramic injection moulding

Inodus offers the most comprehensive selection of materials.  If your required material is not in the list, we will try our best to source it for you. If you are not sure which material is best for your application, our design engineers are here to help.

Material Composition
Zirconia ZrO2
Alumina (Pure) Al2O3
Alumina (98%) Al2O3
Toughened Alumina Al2O3+ZrO2
Stabiilized Zirconia ZrO2 + Y2O3 (Yttria-stabilized)

Facility Audit

We understand that sometimes your company will need to perform an audit or a third-party QC firm to approve the project. We are highly experienced in both and can make arrangements if you decide to visit the production site.

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