Slide ✓ Hypercompetitive pricing
✓ Precise and complex geometry
✓ Vast selection of metal materials
✓ Suitable for high volume
✓ ISO 9001:2015 certified
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METAL INJECTION MOULDING

Inodus are teamed with some of the most experienced MIM (Metal Injection Moulding) manufacturers, and able to offer a wide selection of metal materials.

 

If you are in need of relatively small and complex parts in large quantity, with stronger materials such as steel or titanium, MIM could be the most suitable way to go.

 

As we offer a comprehensive range of metal manufacturing methods, we can provide you a comprehensive quote based on CNC, MIM, PM (Powder metallurgy), Investment casting, Forging, and 3D printing if the material is compatible. You can decide which one is the best for your project.

Metal Injection Moulding (MIM) capability overview

Metal Injection Moulding (MIM)
Maximum part size
Product weight up to 500g
Depending on the geometry, 1000g may be possible
Typical max dimension 25 - 35mm, ranging up to 200mm
Tool lead time 25 - 40 days
Typical tool life 200,000 - 300,000 cycles
FOTS (First off-tool) lead time 5 - 10 days
Wall thickness 2 - 3mm (typical), down to 0.1mm min
Standard linear tolerance
< 5mm, ± 0.025 mm
5 - 10mm, ± 0.05 mm
10 - 20mm, ± 0.07 mm
20 - 30mm, ± 0.15 mm
30 - 60mm, ± 0.25 mm
> 60mm, ± 0.5%
Surface roughness Ra 0.8 - 1.5

When to use Metal Injection Moulding (MIM)

  • Parts with very complex geometry
  • Vast selection of metal material
  • Small sized parts
  • Typical mass about 10g, range from 0.02 – 500g
  • High to very high volume
  • Typical MOQ 2000+ (medium size), 5000+ (small size), 15000+ (micro size)

Comparison of CNC, MIM, PM and IC

CNC Metal Injection Moulding Powder Metallurgy Investment Casting
Relative part density 100% 95-99% 86-92% 98%
Tensile strength High High Low High
Surface finish High High Medium Medium
Very-small part capability Medium High Medium Low
Thin wall capability Low High Medium Medium
Geometry complexity High High Low Medium
Design tolerance Medium High Medium Medium
Production volume Medium High High Medium - High
Range of materials High High High Medium - High
Relative part size No limit Small Small No limit
Tooling cost N/A High Low Low - Medium

As a rough guide, the chart below illustrate that the complexity and volume need to be considered when choosing a specific production method

Available materials for metal injection moulding

Inodus offers the most comprehensive selection of materials.  If your required material is not in the list, we will try our best to source it for you. If you are not sure which material is best for your application, our design engineers are here to help.

Note that over half of all MIM components are fabricated from stainless steels. Commonly used materials are highlighted in the table below, those options will result in faster lead time and relatively lower cost.

Alloy steel Stainless steel Other metal
Fe-2Ni 17-4 Invar
Fe-8Ni 304/304L Kovar
2200 310N Titanium CP-Ti
2700 316/316L Titanium Ti-6AI-4V (TC4)
4605 420 Tungsten alloy W-Ni-Fe
100Cr6 430 Tungsten alloy W-Ni-Cu
8620 440 Tungsten alloy W-Cu
8740 Nickel-free High-Nitrogen SS Fe-50Ni
42CrMo4 Fe-3Si
1010 Copper
Bronze

Post-processing service for metal injection moulding

Service
Additional machining
Bead blasting
Polishing
Brushing
Powder coating
Laser engraving
Physical vapor deposition (PVD)
Black oxide
Other applicable services *Extra lead time will be involved

Facility Audit

We understand that sometimes your company will need to perform an audit or a third-party QC firm to approve the project. We are highly experienced in both and can make arrangements if you decide to visit the production site.

Frequently asked questions

What’s the difference between MIM and die casting

Simply speaking, MIM is similar to die casting in principle, both involve injecting metal into a die. The main practical difference between MIM and die casting is the available material.

Although both methods can produce very complex parts at high volume, only aluminium, magnesium and zinc part can be made through die casting. If you need very high volume steel or titanium parts, MIM may be the only option.

Another major limitation of MIM is the part size. In most cases part weigh up to 1kg can be made, compared to parts that can be several hundred times heavier that can be produced via die casting.

MIM is a very cost-effective way to create high strength and complex shapes compare to other alternatives such as Investment casting or 3D printing in volume. It is also less expensive than CNC when it comes to large quantity

What’s the difference between MIM and PM (Powder Metallurgy)

While both processes can produce metal parts in high volume, there are some significant difference.

MIM is excellent for complex shapes, while PM can only be used for simpler geometry such as gears, etc.

PM can produce part significantly larger in size than MIM

MIM requires higher temperatures to sinter, and the large shrinkage / waste rate making it far more expensive than PM.

What is the typical production volume for MIM

Because of the mould cost, MIM is not usually applied to lower production quantities, yet proves very effective for large quantities. Generally, production quantities of 100,000 or more per year are attractive for very small parts

The minimum reasonable production runs are in the range from 5,000 to 20,000 per year. Below 5,000 is possible but the overall economic advantage will be lost compare to alternative production methods

How different is MIM from plastic injection moulding

The MIM process shares many attributes with plastics. Both favour hollow and thin-walled shape, with tapers and generally slender geometries..

Generally, if a part is possible in plastics, then it is possible via MIM, but it might not be economical.

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